Every month throughout our centenary year, we will be asking an IChemE member to write a blog about each of the centenary themes. The themes have been selected to highlight and celebrate the enormous contribution that chemical engineering has made to society over the last century.
IChemE member Dr Laura Malhi, who was part of the editorial panel looking at food and water, picks out her choices of elements to celebrate, communicate and inspire.
Bitrez Ltd took home the IChemE Global Award 2019 in the Food and Drink category for their product Curaphen.
Specialising in manufacturing synthetic resins and advanced polymers, Bitrez Ltd have developed an alternative to Bisphenol A (BPA)-based coatings used in food and drink products. Curaphen, is a BPA-free phenolic resin, which is completely safe and provides the same internal protection in food packaging.
This innovative solution has been a game-changer in the industry and has earned Bitrez Ltd the Queen’s Award as a result.
Paul Jones explains more in this video about the many benefits to Curaphen:
If you have a project, process or product that showcases innovation to optimise manufacturing operations and contribute to the manufacturing of safe, sustainable food or drink, then enter the IChemE Global Awards 2020 here.
Monash University in Australia walked away with the award in the Food and Drink category at IChemE Global Awards 2018 for their project, Collaborative Food and Dairy Research.
Its process engineers have been working on a large-scale project at an international level, trying to find ways to revolutionise the dairy industry by looking into the process optimisation of spray-drying, especially for dairy powder. This research project has already enabled their commerical partners to process greater than 70% of Australia’s milk.
Cordelia Selomulya who has been leading on the collaborative research project shares how chemical engineering plays a key role in the optimisation of spray-drying and improving sustainability. Find out more in this video:
If you have an innovative project that is worthy of an IChemE Global Award 2019, then submit your work here: www.icheme.org/awards.
Tea, coffee, ice cream, chocolate, pizza – just some of our favourite foods and drinks that have been around for hundreds of years. Nearly all of them involve a process, and that process was probably refined and scaled-up by chemical engineers.
Horlicks is no different. It’s associated with bedtime in the UK, but in South Asia it’s the country’s number one health food drink.
GSK Consumer Healthcare are responsible for producing more than 150,000 tonnes of Horlicks every year, and up until recently were continuing to use the original 135-year-old process.
GSK’s small technical team were tasked to fundamentally re-think the process, considering energy, water usage, and cost.
Previously only incremental changes had been made, due to concerns about negative consumer feedback. As a result, the team of chemical engineering put the consumer first – and through reverse-engineering took the product back to the fundamental flavour, protein and carbohydrate chemistry.
From there, the process could be re-assembled to optimise every step – from converting starch to sugar, to drying the product in to a powder. The results are astounding – with the team eliminating any water usage and reducing the amount of energy used by 80%. Both factors are extremely advantageous to Horlicks’ main market of India, and the energy saved in the process alone could power 400,000 homes in the region. What’s more, the cycle time has been reduced from 18 hours to just 10 minutes.
And that’s what our profession is all about isn’t it? Or, as GSK’s Ben Jones puts it: “Chemical engineering matters because it is the bedrock of how we’re going to improve physical and chemical processes for the next generation.”
Ben was joined by Paul Heath at the IChemE Global Awards in November 2017 where they collected the Food and Drink Award for this project. The Award was presented by Nigel Hirst, on behalf of category sponsor – IChemE’s Food and Drink Special Interest Group.
Check out their reaction below:
The original team took five years to take this project from concept to pilot plant. Now the very same team is leading the construction of a full-scale commercial plant. What a fantastic achievement for all involved.
We’re delving into the pharmaceutical industry in our next ‘Spotlight’ piece, so don’t forget to swing by the IChemE blog tomorrow.
Are you feeling inspired to apply for the IChemE Global Awards 2018? Whether you would like to enter your own project, sponsor a category, or just attend to support your fellow professionals – register your interest here.
The IChemE Global Awards 2017 were held in Birmingham, UK on Thursday 2 November, held in partnership with Johnson Matthey and Wood.
It’s time for another round -up of our IChemE Global Awards 2016 winners, and this time we’re focusing on sustainability.
In our modern world projects that deliver a sustainability benefit are usually successful. In fact, all our winners this year have demonstrated some kind of sustainable element in their work. Whether it’s taking on large projects, developing products for poor communities, or innovating to change lives.
But these winners have put sustainability at the heart of what they do. Pushing the limits to find the most environmentally-friendly way of doing things, some of them are also very young companies – and ones to watch in the future.
So please take a look at the following three winners videos, and as always thanks to Morgan Sindall for helping us to produce them.
To help you stay up-to-date with the latest achievements from the chemical engineering research community here is our monthly instalment with some of the latest stories.
September’s five stories of amazing chemical engineering research and innovation are:
The Popeye effect – powered by spinach
Popeye was right; we can be powered by spinach! Researchers from the Technion-Israel Institute of Technology have developed a bio-photo-electro-chemical (BPEC) cell that produces electricity and hydrogen from water using sunlight, using a simple membrane extract from spinach leaves. The article, publish in the journal Nature Communications, demonstrates the unique combination of a man-made BPEC cell and plant membranes, which absorb sunlight and convert it into a flow of electrons highly efficiently. The team hope that this paves the way for the development of new technologies for the creation of clean fuels from renewable sources. The raw material of the device is water, and its products are electric current, hydrogen and oxygen.
This week our IChemE journals have much to celebrate. The latest figures from Thomson Reuters have revealed two journals, which we published in partnership with Elsevier, have increased Impact Factors.
The most improved journal was Food and Bioproducts Processing, which went from a score of 2.474 to 2.687. This is fantastic news for the contributors, and of course the editorial team, which has recently expanded.
So how does he plan to make the role his own? We caught up with him to find out.
Biography
Name: Ian Wilson (DI Wilson on papers – I’m called by my second name) Education:
Undergraduate, Chemical Engineering, University of Cambridge, UK
PhD, Chemical Engineering, University of British Columbia, Vancouver, Canada Job Title:
Professor of Soft Solids and Surfaces, University of Cambridge, UK
Joint Editor-in-Chief, Food and Bioproducts Processing Membership Grade: Fellow Special Interest Group: Food & Drink Research interests: How processing microstructured materials such as foodstuffs determines their structure and properties. This has led me to work in rheology, fouling and cleaning, and heat transfer.
On 24 May 2016 at the Edinburgh International Conference Centre, Professor Jonathan Seville was inaugurated as IChemE President for 2016-17. The Executive Dean of Engineering at University of Surrey delivered his Presidential Address on the subject of relevance. Jonathan challenged us all to think: how will the Institution and the profession stay relevant in a world that is rapidly changing?
Since the end of ChemEng365 our ChemEngBlog has become a little quiet. To make sure you stay up-to-date with the latest achievements from the chemical engineering research community we will be providing you with monthly updates on some of the latest stories.
So here are five stories of amazing chemical engineering research and innovation:
Seven chemical separations to change the world
David Sholl and Ryan Lively, chemical and biomolecular engineers, from the Georgia Institute of Technology, US, highlighted seven chemical separation processes that, if improved, would reap great global benefits. The list they have drawn up is not exhaustive (we are sure there are more we could add!) but includes; hydrocarbons from crude oil, uranium from seawater, alkenes from alkanes, greenhouse gases from dilute emissions, rare-earth metals from ores, benzene derivatives from each other, and trace contaminants from water.
IChemE’s Special Interest Groups (SIGs) are an essential way for our members to share knowledge and collaborate on initiatives, which are of significance to their sector.
Today is World Water Day, and our Water SIG is a hugely important part of providing expert advice and consultation to the innovations that could change our world. Water is essential to life, it must be sustainable or we cannot survive. Chemical engineers are an important part of making sure water provision is sufficient, clean, economical, and environmentally-friendly.
Chris Short, Chair of the IChemE Water SIG, explores in more detail the current challenges for the water sector in today’s blog post. Read on to hear his thoughts, and feel free to join the conversation on Twitter using #WorldWaterDay or by leaving a comment below:
Name: Chris Short Job: Consultant and Chartered Chemical Engineer Company: Chris Short Water Quality (previously Yorkshire Water) Special Interest Group: Water, Chairman
Today is World Water Day, and I’ll be attending a conference in Leeds, UK, on Innovations in Wastewater Treatment. The focus will be on the recovery of value from wastewater and I expect to hear how leading-edge technologies are performing and what new processes are being evaluated by researchers.
12 December 2015 will go down in history as the day the world agreed to do something about climate change. The impact of countries around the world reaching such an agreement cannot be ignored. However, for us to actually achieve the targets set in Paris we need to act now.
Chemical engineers have been working for some time to find and implement ways to combat climate change.
Here are just ten of the ways that chemical engineers can save the world from the impact of climate change:
1. Systems-thinking
Chemical engineering makes its professional contribution by understanding how whole systems work, and generating engineered system solutions to meet desired targets. The ideology and discussion behind climate change solutions is in place, but it needs a chemical engineering, systems thinking approach to apply the technical solutions.
2. Energy efficiency
Becoming more energy efficient is the obvious easy win (at least for chemical engineers). The 2012 Global Energy Assessment stated that 66 per cent of the energy produced today is wasted. The chemicals sector is the most energy intensive industry, but current internal rates of return stand at just 12-19 per cent. Chemical engineers can change this and make energy efficiency the number one priority
From practical problem solving at BP to travelling the world with work for Syngenta, it’s clear to see that life as a chemical engineer brings great benefits and opens up a world of opportunities.
Today it’s time to shine a spotlight on the lads and lasses at Mondelez International – one of the world’s largest confectionery, food and beverage companies. Their products and brands, including Cadbury, Philadelphia and Oreo fill the shelves in shops and supermarkets all over the world.
So what’s it like to be a chemical engineer at Mondelez?
Are they the modern day Willy Wonkas? Check out the videos and find out for yourselves:
(1) Chemical engineers at Mondelez work out new and inventive ways to produce more with less
Benjamin Hodges, a graduate trainee at the Mondelez Bourneville factory in Birmingham, UK, talks about the demands on a chemical engineer in the food industry – from reducing waste to increasing raw material yield:
You’ll probably know by now that IChemE exists to advance chemical engineering worldwide and the reason is a simple one – chemical engineering matters. As such, it’s important to highlight some areas where the Institution and its 42,000 members make a difference.
The first is to inspire the next generation of chemical engineers, particularly young women. Because let’s face it, who else is going to solve the grand challenges of the 21st century and beyond? And the more diverse the chemical engineering workforce, the better.
Next, we need to promote the wide variety of careers available within the broad spectrum of chemical engineering to improve graduate retention in the process industries.
And what better way to do this than to hear it straight from the horse’s mouth? Through our ChemEngProfiles videos, you can listen to our members share their passion for chemical engineering.
Today’s blog focusses on what it’s like to be a chemical engineer at Syngenta – one of the world’s leading agrochemical companies and also one of IChemE’s Bronze Corporate Partners.
So without further ado, here’s five reasons to be a chemical engineer at Syngenta:
(1) You can be responsible for making a process profitable
Dan Clarke, a process engineer at Syngenta, explains how chemical engineers are usually the ones who make a process profitable. Listen to him talk agitators, scale-up and scale down here:
Day 362, four blogs to go. Four more opportunities to highlight chemical engineering in action.
In the Christian tradition, the four horsemen of the apocalypse are the harbingers of the end of the world.
Other faiths offer different views, but for the purposes of this blog post I’m taking a look at four big challenges that present a serious threat to life on earth: water scarcity; increasing energy demand; food security; and climate change. What are chemical engineers doing to tackle these issues and avert the apocalypse?
I have previously observed that we run the risk of sleep-walking towards climate catastrophe. But it’s more complicated than that. The water, energy, food and climate change challenges are interrelated.The former Chief Scientific Adviser to the UK Government, Sir John Beddington, used the term Perfect Storm to describe this phenomenon arguing that climate change will intensify pressure on resources further, adding to the vulnerability of both ecosystems and people.
Chemical engineering can provide shelter from John’s ‘Perfect storm’. Here are some examples.
Chemical engineering has to be one of the most creative of all professions. We look for opportunities in everything, even in the air that surrounds us.
In the early 20th century, Carl von Linde pioneered the process of air separation, splitting air into its pure components. He developed a technique to obtain pure oxygen and nitrogen by means of fractional distillation from liquefied air.
Since then, air separation has been applied to many products we use every day. In February, I attended an IChemE event at the University of Surrey. During the event, I met Jama Salimov, an Advanced Process Control Engineer at Air Products. Jama was keen to shine a light on his work in air separation and ensure that we all understand its many applications.
Liquid Nitrogen
Air separation typically separates air into its primary components – nitrogen and oxygen. However, it can also isolate some of the more rare parts of the air such as argon.
The products of air separation have a wide variety of uses in our everyday lives. Many of us use them without even realising it – and Jama was keen to tell me all about them.
I was so impressed with today’s guest blogger’s recent webinar (arranged by IChemE’s Food and Drink SIG) I got in touch with him to ask about his work and why he became a chemical engineer. Thomas Brewer works in the food industry for SABMiller as an engineering consultant.
He has had an interesting career path, so I’ll let him explain it in more detail:
Name: Thomas Brewer Job: Engineering Consultant Course: Chemical engineering (MEng), University of Cambridge Graduated: 1998 Employer:SABMiller
I am perhaps unusual amongst our profession as I knew from a very early age that I wanted to be a chemical engineer. At about the age of 11, I was becoming more aware of the world around me and noted the science articles about Brazil, the oil crisis and biofuels in newspapers. I decided chemical engineering would help me be a part of the solution and give me an opportunity to make an impact.
If asked what today’s big challenges are, I would say we already recognise the issues around water and energy and we are going to have to deal with protein. Every day our society downgrades or throws away protein, we need to get better at valuing it for what it is.
Contamination is a big danger in the food industry. For example, in the US nearly half of all food borne illnesses can be attributed to contamination.
Preventing and controlling bacterial contamination is critical to ensure the food we eat is safe.
The most common strategy to do this is through industrial washing of food in water containing chlorine. However, this is often not effective and there is a need to develop new methods to combat food contamination.
A team of researchers from Wayne State University, US, have found an alternative to conventional methods; by using oregano oil, which is known to have a strong antibacterial effect.
Lactose is a sugar found in milk. Typically, it makes up between 2 to 8 per cent of milk and is a significant byproduct of the dairy industry.
Lactose is a major export good. In 2012 the US exported 170,000 tonnes, the EU 142,000 tonnes and New Zealand 20,000 tonnes of lactose – making the lactose a billion dollar industry.
The world’s largest dairy product exporter, Fonterra, has worked in partnership with Aurecon to develop an innovative evaporation system – CrystalLac for which a patent is pending.
Sustainable water research is big news in South Africa especially for the wine industry.
The South African wine industry is the 9th largest wine producer in the world, with over 100,000 hectares of land dedicated to vineyards.
South Africa is committed to sustainable wine growing and recognises the problems of cultivating the majority of its wine in a biodiversity hotspot: the Cape Floral Kingdom.
So the introduction of the integrity and sustainability seal for wine, launched in 2010, certifies that the wine in question has been made in a manner that is respectful to nature, and guarantees sustainable wine production.
To make their wines sustainable, producers are taking responsibility by dedicating land for conservation, removing foreign plants and restoring wetlands and rivers. But there have been particular issues in many regions, for example in the Witwatersrand Basin there are reports of soil being highly acidic and contamination of water resources.
Last week I was fortunate to attend a meeting of the IChemE London and South East Member Group to discuss the need to transform the technologies and fuels we use, and make smarter use of our resources.
Tom posed a big question: “Can we improve equality of life for 10 billion people and tackle climate change?” A lively debate ensued and I suddenly found myself in a room full of people trying to save the world.
I have always believed that its the job of the chemical engineer to improve quality of life for all and to do it sustainably. However, in recent times I have concluded that we are sleepwalking into a catastrophic climate change future. Serious effort is needed to avert this.
The Global Calculator offers a way to test out our theories and apply solutions to combat climate change.
Day 300 and counting. It’s a nice round number so I thought I’d talk about something a little bit different.
We often assume that engineering is something unique to humankind. However, if you take a closer look at the animal kingdom, you soon realise that this is not the case.
The classic example of an animal engineer is the beaver, behaving like a civil engineer and building dams. This made me curious to find animals that act like chemical engineers and here are my ten favourite examples:
It’s always a pleasure to pick up a newspaper and read about the latest achievements of a fellow chemical engineer, and in this case, an IChemE member.
Photo Credit | The Telegraph Alan Gundle
Many chemical engineers are discouraged from talking about their work. Particularly when an employer doesn’t want you to let the cat out of the bag and give away a secret formula, process or recipe.
So I was particularly pleased to discover that Alan Gundle, the chief analytical scientist for the leading global confectionery, food and drink manufacturer Mondelez International, had spoken about his work in a leading UK broadsheet newspaper.
The article is truly inspirational, and based on Alan’s comments, I’ve compiled a list of things that can help the chemical engineer to succeed in the food and drink industries.
It’s my own personal list and it’s not exhaustive, but here’s my starter for ten:
The Students’ Union bar sometimes proves a more attractive option than completing that tricky course work and I have often wondered if extra-curricular high jinks might be the reason behind some of the dazed expressions that greeted me during the dreaded 9 o’clock Monday morning lecture.
But given that brewing is one of the earliest examples of chemical process engineering, maybe we shouldn’t be too hard on those who enjoy the end product. Nonetheless, beer like many other chemically engineered products is best enjoyed in moderation!
Chemical engineers are still working to improve the brewing process and today I am highlighting the work of students from Newcastle University, UK and the University of Sheffield, UK, who have shown great entrepreneurial spirit and brewed their own beer.
Stu Brew, is a sustainable microbrewery managed by students for students. It was set up in partnership with the School of Chemical Engineering and Advanced Materials at Newcastle University. The microbrewery acts as a research unit for sustainable brewery design, with some students involved as part of their academic studies.
When I read through scientific journals, the articles that grab my attention aren’t always the ones describing the most novel ideas. Sometimes it’s enough to just make something easier. That’s why today’s story appealed to me.
Many everyday products including medicines, beauty products and foodstuffs contain emulsions: liquids with tiny droplets of another liquid suspended within them (see my blog ‘food, glorious, food…emulsions‘). A classic example that we all can create at home is vinaigrette (salad dressing), which is an emulsion of oil and vinegar.
Photo Credit | Christine Daniloff\MIT MIT researchers designed these complex emulsions to change their configuration in response to stimuli, such as light, or the addition of a chemical surfactant.
Vinaigrette is a straightforward two component mixture. However, things get far more interesting when you suspend a liquid within a liquid, within a liquid. These complex emulsions (in this case a double emulsion) can be tailored for use in specific applications.
Palm oil is widely used in the manufacture and production of food and cosmetics ranging from instant noodles to lipstick. This edible vegetable oil is also used to a lesser extent in biofuel production. Today, world production of palm oil and palm kernel oil is around 50 million tonnes per annum.
The oil palm is a very productive crop, and that’s why the two biggest producers of palm oil, Indonesia and Malaysia, can produce and process around 20 million tonnes each per year.
But, palm oil production attracts criticism the world over. Deforestation and the destruction of natural habitats, such as tropical rain forests, are some of the detrimental effects of palm oil plantations.
Palm oil has some very desirable properties, including an exceptionally high melting point and high saturation levels, so it’s easy to see why the palm oil industry isn’t slowing down, despite environmental and sustainability issues.
I often find that you can’t pick up a newspaper or read a website without seeing the latest ‘super-food’ (I am reliably informed that last year it was kale).
So imagine my surprise when I came across this story of chemical engineers using beer to help protect brain cells from damage.
If science can be described as fashionable – and I think it is – so too are some of the discoveries made by the various branches of our profession.
Current social, economic and political issues all influence what succeeds, and what gets left on the shelf.
Two issues which have received universal political pressure in recent times is the reduction of waste – in all its forms – and the protection for our environment.
Packaging, especially plastic bags, is a good example of a raft of measures and initiatives to change behaviour and usage including taxation, charging policies and a move towards more space efficient and compact packaging such as compressed aerosols.
Some of this pressure may see renewed interest in crustacean waste from the fishing industry being used as an alternative to oil-based packaging.
Hello everyone and welcome to today’s blog. Christmas is now over three weeks away, but before we leave the festivities behind for another year I just wanted to make an observation about waste during this indulgent celebration.
A few year’s ago I read a story in Engineering and Technology magazine which suggested the UK consumes around 10 million turkeys, 370 million mince pies, 25 million Christmas puddings, drink 250 million pints of beer and open 35 million bottles of wine.
However, according to WRAP (Waste and Resources Action Programme), the food and drink wasted in the UK increases by a massive 80 per cent over the Christmas period, with a staggering 230,000 tonnes of food, worth £275 million (US$400 million), is binned during the festive season.
The only good news about waste on this scale is that much of it can be used for the production of energy.
Biofuel plant
Chemical engineers have played a central role in the development of energy from waste processes including anaerobic digestion and biogas production.
Recent research shows that municipal solid waste (MSW) in China has increased and in 2010 exceeded 350 Mt (equivalent to 440 kg per person).
Chemical engineers are responsible for much the world’s economic output in the form of goods and services consumed by industry and consumers.
In numbers, the world’s Gross Domestic Product (GDP) looks something like this: £48,000,000,000,000 (US$75,000,000,000,000).
From a chemical engineering perspective, once those goods have left the factory gate or disappeared down a pipe, there might be a tendency to forget the enormous skill and energy to get these products to market – in the right condition.
The challenge is particularly acute for the distribution of food in countries with large and growing populations and has been highlighted recently by the University of Birmingham in the UK. Continue reading Blowing hot and cold (Day 235)
If you’re a fan of the Olympics, and swimming in particular, you’ll be familiar with the size of the pool (50 m x 25 m). But have you ever wondered how much water it holds and how long it might take for one person to drink it?
Depending on depth, the pool will hold between 1.25 million litres of water (1 m depth) to 2.5 million litres of water (2 m depth). And if you assume we all drink between 2-4 litres of water each day, that would take over 3,400 years for one person to consume.
In fact, many of us will consume all the water in the smaller size swimming pool in just one year. It’s all due to the amount of ‘hidden water’ we consume in our food.
These numbers may be hard to believe but here’s a few examples of how easy it is to build up your water footprint based on three main meals a day – even without dessert!
Breakfast – 1,260 litres
A breakfast of two eggs, two sausages, beans, two slices of toast and butter has a water footprint of 1260.5 litres. Data and image courtesy of Onedrop.org. Click image to visit website.
I have talked in my past blogs about the lack of recognition about what chemical engineering is and why it matters.
When explaining chemical engineering to people I often say look around you, everything you can see or touch wouldn’t be here without chemical engineering.
Christmas offers an excellent opportunity to showcase twelve products that you might miss the chemical engineering in, if you don’t know where to look:
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